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PEEK Fatigue Resistance: Long-Term Performance in Dynamic Applications

PEEK Fatigue Properties

Grade

Fatigue Limit (MPa, 10⁷ cycles)

Ratio to Tensile Strength

PEEK (unfilled)

55-65

60-65%

PEEK GF30

75-85

~50%

PEEK CF30

90-100

~45%

PEEK has the highest fatigue limit among common engineering plastics — approximately 2× higher than POM and 2.5× higher than PA66.

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Factors Affecting Fatigue Performance

Temperature

At 150°C, fatigue strength drops ~30%. At 250°C, ~50% of room temperature values.

Stress Concentration

Sharp notches (Kt=3) reduce fatigue strength by 40-50%. Use generous fillet radii (≥0.5× wall thickness).

Surface Finish

Polished surfaces (Ra < 0.8 μm) improve fatigue life by 20-30%. See surface finish guide.

Frequency

High frequencies (>10 Hz) cause hysteresis heating, reducing fatigue life.

Design Guidelines

1. Design using S-N curves, not static strength

2. Apply safety factors: 2.0-3.0 for critical applications

3. Minimize stress concentrations — use generous fillets

4. Specify polished surfaces at critical areas

5. Consider filled grades for higher fatigue strength

6. Account for temperature derating

Applications

· Aerospace: Bearing cages, structural brackets (vibration)

· Automotive: Seal rings (pressure cycling), gears (meshing)

· Industrial: Pump impellers, valve seats, compressor components

· Oil & Gas: See PEEK in oil & gas

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FAQ

Q1: Fatigue limit of PEEK?

Unfilled: 55-65 MPa at 10⁷ cycles. GF30: 75-85 MPa. CF30: 90-100 MPa — highest among engineering plastics.

Q2: Temperature effect?

At 150°C: -30%. At 250°C: ~50% of room temperature values.

Q3: PEEK vs other plastics?

~2× higher than POM, ~2.5× higher than PA66. Superior fatigue-to-tensile ratio.

Ready to source quality engineering plastics? Contact NAGOMER today for a free quote, or browse our PEEK sheets, POM rods, and ESD materials.

NAGOMER — Professional Engineering Plastics Solutions

www.nagomer.com  |  info@nagomer.com

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